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Mark-10 WT-205 Ergonomic lever Wire Crimp Pull Tester 200 x 0.1 lbF |
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| Measure wire crimp pull forces accurately and efficiently with the portable and customizable WT-205 tester. Easily apply up to 200 lbF (1,000 N) of force via an ergonomic lever. The tester's standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable. more ... |
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Test Equipment >
Specialty Testers >
Wire Crimp
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Features
Measure wire crimp pull forces accurately and efficiently with the portable and customizable WT-205 tester. Easily apply up to 200 lbF (1,000 N) of force via an ergonomic lever. The testers standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable.
A backlit graphic LCD displays real-time force, peak force, unit of measurement, and pass/fail indicators. Green and red pass/fail indicators may also be used. A load bar on the display shows when an overload is approaching.
Transfer data to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs. The WT-205 stores up to 1,000 readings and calculates statistics. Upon sample break, the tester can automatically save and output the peak force and auto-zero in preparation for the next test, increasing testing efficiency.
The WT-205 accommodates virtually any wire insulation type via standard and optional grips. We recommend sending wire samples to us for evaluation before purchase to determine if the standard grips are appropriate or if any optional ones are needed.
- Measures real-time and peak force values
- Ergonomic lever operation produces 200 lbF [1,000 N]
- USB, RS-232, Mitutoyo (Digimatic), and analog outputs
- Automatic output / data storage / zeroing upon sample break helps automate testing processes
- 1,000-point data memory with statistics and outputs
- Password protection prevents unauthorized changes
- Programmable set point indicators and outputs for pass/ fail determination
- High-speed 7,000 Hz sampling rate accurately captures peak force values
- Configurable audio alarms and key tones
- Mounting holes for bench mounting
The WT-205 Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
(1) Removable lever
(1) USB cable
(1) Battery
(1) AC adapter
(1) Certificate of calibration without data
Weight:
25.00 lb
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3 Year Manufacture Warranty
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Specifications
| Model |
WT-205 |
WT-205M |
| Capacity x Resolution |
200 x 0.1 lbF
3200 x 2 ozF
100 x 0.05 kgF
1000 x 0.5 N
1 x 0.0005 kN |
200 x 0.1 lbF
3200 x 2 ozF
100 x 0.05 kgF
1000 x 0.5 N
1 x 0.0005 kN |
| Accuracy |
±0.2% of full scale |
| Wire gauge range* |
AWG30 - AWG3 [0.01 - 0.25 in (0.3 - 6.3 mm) dia.] |
| Wire diameter range |
0.01 - 0.25 in [0.3 - 6.3 mm] |
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| Minimum sample length |
2.1 in [53.3 mm], excluding termination |
| Maximum sample elongation |
1.7 in [43.2 mm] |
2.3 in [58.4 mm] |
| Speed range |
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- Test speed: 0.4 - 12.0 in/min [10 - 300 mm/min]
- Approach/reverse speed: 12.0 - 25.0 in/min [300 - 625 mm/min]
- Return speed: 12.0 -45.0 in/min [300 - 1,125 mm/min]
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| Speed setting accuracy |
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±0.2% |
| Speed variation with load |
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±0% [Stepper motor driven] |
| Power |
AC adapter: 100-240VAC, 50-60 Hz, 0.3A,
Battery: Rechargeable 8.4V NiMH Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage. |
Universal input 80-240 VAC, 50/60 Hz |
| Battery Life |
Backlight on: up to 7 hours of continuous use
Backlight off: up to 24 hours of continuous use |
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| Sampling rate |
7,000 Hz |
| Outputs |
- USB / RS-232: Configurable up to 115,200 baud. .
- Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices.
- Analog: ±1 VDC, ±0.25% of full scale at capacity.
- Set points: Three open drain lines.
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- USB / RS-232: Configurable up to 115,200 baud.
- Mitutoyo: Serial BCD suitable for all Mitutoyo SPC-compatible devices.
- Analog: ±1 VDC at capacity, ±0.25% of full scale.
- General purpose: Three open drain outputs, one input.
- Set points: Three open drain lines.
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| Safe overload |
150% of full scale (display shows "OVER" at 110% and above) |
Motor stops at 120% of full scale of the force sensor (display shows “OVER” at 110% and above) |
| Weight |
16.1 lb [7.3 kg] |
28 lb [12.7 kg] |
| Shipping weight |
24.5 lb [11 kg] |
33 lb [15.0 kg] |
| Environmental requirements: |
40 - 100°F, max. 96% humidity, non-condensing |
| Warranty |
3 years (see individual statement for further details) |
3 years (see individual statement for further details) |
| HS code |
9024100000 |
9024100000 |
| CERT, 15-1004, WT3002, WT3003, WT3004, AC1049, AC1109, AC1111, AC1118, AC1030, AC1031, AC1032, AC1035 |
9024800000 |
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| CERT, 15-1004, WT3004, WT3002, WT3003, AC1049, AC1109, AC1111 |
9024800000 |
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| ECCN |
EAR99 |
EAR99 |
| Country of origin |
USA |
USA |
* Including insulation. To ensure the wire sample will fit into the WT-205, measure the overall outside diameter of the insulated wire and check against the specified diameter range. Account for sample compressibility in making this determination.
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* within the 48 continental US States
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Optional Accessories
more info
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Mark-10 WF010 Save multiple profiles option for WT3-201M - WT3-205M
Save and recall sets of test parameters, such as speed, pass/fail limits, unit of measurement, etc. Maximum of 500 profiles may be stored.
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more info
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Mark-10 WF011 Pull to load option for WT3-201M - WT3-205M
The tester will stop when the specified load has been reached..
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more info
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Mark-10 WF012 Load holding option for WT3-201M - WT3-205M
The tester will stop and maintain a specified load for a specified period of time...
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more info
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Mark-10 WF013 Date & time stamp option for WT3-201M - WT3-205M
A date and time stamp is applied to each saved data point
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more info
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Mark-10 WT3004 Carrying case for WT3-201M
Provides storage space for the WT3-201M tester, optional ring terminal fixture, power cord, USB cable, and accessories.
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more info
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Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included)
Mark-10 AC1049 Calibration fixture for WT3-200 / WT3-201M / WT3-205 / WT3-205M (weights not included) Complete set of brackets and hardware for calibration of Mark-10 motorized and manual wire crimp pull testers. Weights and hanger not available from Mark-10
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more info
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Mark-10 Certificate With Data - Force or Torque
NIST-traceable certificate of calibration includes 10 data points in each direction (tension/compression or clockwise/counter-clockwise).
Included with new Series 7, 5, 4 and E gauges, and Plug & Test® sensors, and available with some other instruments for an additional charge . Also supplied with any instruments re-calibrated by Mark-10. As found / as left data can be supplied upon request.
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more info
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Mark-10 15-1005 MESURgauge Plus software
MESUR®gauge Plus expands the functionality of force and torque measuring instruments and test stands. MESUR®gauge Plus has the ability to capture and display data in graphical format for load vs. time or load vs. travel vs. time and adds the ability to control the motion of certain Mark-10 motorized test stands, coordinating motion control and data acquisition.
The program includes a set of tools to analyze test results, including statistical calculations, quick data export to Microsoft Excel, customizable reports, pass/fail indicators, and many others. Test setups are customizable and can be saved and recalled. The user can program test start and stop conditions, including load, time, distance, and sample break. Additional features include a large display screen for real time load and travel data and a utility to configure certain Mark-10 gauges from a PC.
Built-in simulated data generation allows MESUR®gauge Plus to be evaluated without an instrument.
The software may be downloaded from the link below. The software is free for 90 days from date of installation, and may be activated at any time in the field.
- Acquire continuous or single-point data from force and torque measuring instruments and test stands at up to 500 Hz (see Specifications for details).
- MESUR®gauge Plus starts and stops models ESM303, ESM303H, ESM750, ESM750S, ESM1500, and ESM1500S motorized test stands, coordinating motion control and data collection with just one click.
- Real time tabular and graphical data acquisition of load vs. time or load vs. travel vs. time.
- Configurable start and stop test triggers (time, load, number of samples, or distance).
- Statistical calculations of acquired data. Automatically recalculates for custom data ranges.
- One-click export to Excel.
- Customize test setups for future recall.
- Customize reports and report templates.
- Configure certain Mark-10 gauges and indicators through a simple interface.
- View real time data on a large simulated instrument display.
Specifications
- Series 5 and 7 force gauges, Models M5I and M7I indicators: Up to 500 Hz*
- Most other instruments, testers, and motorized test stands: Up to 50 Hz
- Force gauge + manual test stand + Mitutoyo travel display: 2 Hz
Requirements
Minimum required test stand controller firmware versions:
ESM303 / ESM303H: Front: 2.02.04, Main: 2.02.04
ESM1500 / ESM750: Front: 2.02.02, Main: 2.02.02
Firmware versions are displayed at power-up.
Firmware update may be done at our factory at no charge. Contact Mark-10 for details.
Various cables are available to connect Mark-10 gauges and test stands to a PC.
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more info
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Mark-10 WFCOMP-205M Complete options package for WT3-205M
includes
WF010 Save multiple profiles
WF011 Pull to load
WF012 Load holding
WF013 Date & time stamp
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more info
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Mark-10 AC1135 Ring terminal fixture for WT3-205 or WT3-205M
Multiple pin sizes are provided, from 1/8" to 3/8" [3.2 to 9.5 mm] dia.
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more info
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Mark-10 AC1136 Machinable blank terminal fixture for WT3-205 or WT3-205M
Machinable blank terminal fixture For unique sample shapes and sizes
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more info
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Mark-10 AC1134 Bollard grip assembly for WT3-205 or WT3-205M
Mark-10 AC1134 Bollard grip assembly for WT3-205 or WT3-205M
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more info
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Mark-10 AC1133 Dual roller grip assembly for WT3-205 or WT3-205M
Cam-action knurled rollers secure the free end of the wire. Replaces the standard wedge grip. Based on the model G1002 grip.
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more info
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Mark-10 AC1132 Wedge grip assembly for WT3-205 or WT3-205M
Self-tightening jaws effectively secure the sample. This type of grip is standard on the actuator end, but may also replace the standard turret fixture.
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more info
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Mark-10 AC1137-1 Carrying case for WT3-205
Provides storage space for the WT-205 tester, optional ring terminal fixture, AC adapter, USB cable, and accessories.
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