Mark10 WT-205M Motorized Wire Crimp Pull Tester
Measure wire crimp pull forces up to 200 lbF [1 kN] accurately and efficiently with the WT-205M motorized pull tester. Portable and customizable, the tester conforms to numerous UL, ISO, ASTM, SAE, MIL, and other requirements for destructive and non-destructive testing.
Pull to break, pull to load, or maintain a load for a specified period of time (optional functions), as per the requirements of UL 486A/B. Programmable pass/fail limits with red and green indicators and audio alerts help identify non-conforming samples.
The tester's standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable. To accommodate a wide range of materials, optional and interchangeable alternative grips are available. Samples can be sent to Mark-10 for evaluation and recommendation prior to purchase. The WT-205M stores and calculates statistics for up to 2,000 readings, with available date and time stamps for each saved data point. Data can be transferred to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs.
Upon sample break, the tester can auto-reverse, save and output the peak force, and auto-zero in preparation for the next test, increasing testing efficiency. The available Profiles function allows the user to create and save test setups for quick recall.
The WT-205M includes MESUR® Lite data acquisition software. MESUR® Lite tabulates continuous or single point data. One-click export to Excel allows for further data manipulation.
"The WT-205M accommodates most wire insulation materials. However, to ensure mechanical compatibility, we recommend sending wire samples to Mark10 for evaluation before purchase."
- Measures real-time and peak force values
- Selectable test speed, w/high speed approach and reverse
- Auto-reverse at sample break or load
- USB, RS-232, Mitutoyo (Digimatic), and analog outputs
- Automatic reverse / output / data storage / zeroing upon sample break helps automate testing processes
- 2,000-point data memory with statistics, output, and date and time stamp (date and time stamp is optional)
- Password protection prevents unauthorized changes
- Pass / fail indicators, audio alerts, and outputs
- Save and recall up to 500 profiles for various test requirements (optional function)
- Pull to a specified load or maintain load for a specified period of time, as per UL 486A/B (optional functions)
- Date / time stamp for all saved data (optional function)
In The Box
The WT-205M Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
(1) USB cable
(1) Power cord
(1) Certificate of calibration without data
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Mark10 WT-205 Ergonomic lever Wire Crimp Pull Tester
Measure wire crimp pull forces accurately and efficiently with the portable and customizable WT-205 tester. Easily apply up to 200 lbF (1,000 N) of force via an ergonomic lever. The tester's standard adjustable terminal fixture contains multiple slots for diameters up to AWG 3 (0.25 in [6.3 mm]), while the self-tightening wedge grip securely clamps the free end of the cable.
A backlit graphic LCD displays real-time force, peak force, unit of measurement, and pass/fail indicators. Green and red pass/fail indicators may also be used. A load bar on the display shows when an overload is approaching.
Transfer data to a PC or other data collector via USB, RS-232, Mitutoyo (Digimatic), or analog outputs. The WT-205 stores up to 1,000 readings and calculates statistics. Upon sample break, the tester can automatically save and output the peak force and auto-zero in preparation for the next test, increasing testing efficiency.
The WT-205 accommodates virtually any wire insulation type via standard and optional grips. We recommend sending wire samples to us for evaluation before purchase to determine if the standard grips are appropriate or if any optional ones are needed.
- Measures real-time and peak force values
- Ergonomic lever operation produces 200 lbF [1,000 N]
- USB, RS-232, Mitutoyo (Digimatic), and analog outputs
- Automatic output / data storage / zeroing upon sample break helps automate testing processes
- 1,000-point data memory with statistics and outputs
- Password protection prevents unauthorized changes
- Programmable set point indicators and outputs for pass/ fail determination
- High-speed 7,000 Hz sampling rate accurately captures peak force values
- Configurable audio alarms and key tones
- Mounting holes for bench mounting
The WT-205 Wire Crimp Pull Tester is shipped as shown at left, and includes the following accessories:
(1) Removable lever
(1) USB cable
(1) Battery
(1) AC adapter
(1) Certificate of calibration without data
Key Features
The tester automatically starts when the sample is loaded, and returns to home when the sample breaks. Adjustable terminal fixture accommodates wire diameters up to 0.25 in (6.3 mm) |
As the test begins, serrated cams engage the sample. A pinch guard (red tab shown above) automatically rotates into position, for added safety. |
Save and recall multiple profiles, for quick and accurate switchover to different test methods |
| Model |
WT-205 |
WT-205M |
| Price |
$2,489.00
|
Selected 
$4,645.50
|
| Capacity x Resolution |
200 x 0.1 lbF
3200 x 2 ozF
100 x 0.05 kgF
1000 x 0.5 N
1 x 0.0005 kN |
200 x 0.1 lbF
3200 x 2 ozF
100 x 0.05 kgF
1000 x 0.5 N
1 x 0.0005 kN |
| Accuracy |
±0.2% of full scale |
| Wire gauge range* |
AWG30 - AWG3 [0.01 - 0.25 in (0.3 - 6.3 mm) dia.] |
| Wire diameter range |
0.01 - 0.25 in [0.3 - 6.3 mm] |
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| Minimum sample length |
2.1 in [53.3 mm], excluding termination |
| Maximum sample elongation |
1.7 in [43.2 mm] |
2.3 in [58.4 mm] |
| Speed range |
- |
- Test speed: 0.4 - 12.0 in/min [10 - 300 mm/min]
- Approach/reverse speed: 12.0 - 25.0 in/min [300 - 625 mm/min]
- Return speed: 12.0 -45.0 in/min [300 - 1,125 mm/min]
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| Speed setting accuracy |
- |
±0.2% |
| Speed variation with load |
- |
±0% [Stepper motor driven] |
| Power |
AC adapter: 100-240VAC, 50-60 Hz, 0.3A,
Battery: Rechargeable 8.4V NiMH Low battery indicator appears when battery level is low, and tester powers off automatically when power reaches critical stage. |
Universal input 80-240 VAC, 50/60 Hz |
| Battery Life |
Backlight on: up to 7 hours of continuous use
Backlight off: up to 24 hours of continuous use |
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| Sampling rate |
7,000 Hz |
| Outputs |
- USB / RS-232: Configurable up to 115,200 baud. .
- Mitutoyo (Digimatic): Serial BCD suitable for all Mitutoyo SPC-compatible Devices.
- Analog: ±1 VDC, ±0.25% of full scale at capacity.
- Set points: Three open drain lines.
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- USB / RS-232: Configurable up to 115,200 baud.
- Mitutoyo: Serial BCD suitable for all Mitutoyo SPC-compatible devices.
- Analog: ±1 VDC at capacity, ±0.25% of full scale.
- General purpose: Three open drain outputs, one input.
- Set points: Three open drain lines.
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| Safe overload |
150% of full scale (display shows "OVER" at 110% and above) |
Motor stops at 120% of full scale of the force sensor (display shows “OVER” at 110% and above) |
| Weight |
16.1 lb [7.3 kg] |
28 lb [12.7 kg] |
| Shipping weight |
24.5 lb [11 kg] |
33 lb [15.0 kg] |
| Environmental requirements: |
40 - 100°F, max. 96% humidity, non-condensing |
| Warranty |
3 years (see individual statement for further details) |
3 years (see individual statement for further details) |
| HS code |
9024100000 |
9024100000 |
| CERT, 15-1004, WT3002, WT3003, WT3004, AC1049, AC1109, AC1111, AC1118, AC1030, AC1031, AC1032, AC1035 |
9024800000 |
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| CERT, 15-1004, WT3004, WT3002, WT3003, AC1049, AC1109, AC1111 |
9024800000 |
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| ECCN |
EAR99 |
EAR99 |
| Country of origin |
USA |
USA |
* Including insulation. To ensure the wire sample will fit into the WT-205, measure the overall outside diameter of the insulated wire and check against the specified diameter range. Account for sample compressibility in making this determination.
WT-205
WT-205M
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